Variable Shade Lens Welding Helmet
These helmets are the most desired by blacksmiths who work independently since they adapt to light. This helmet withstands all the temperatures that the materials must be subjected to achieve the material’s union. It is used in jobs with long welding times, such as in the construction of pipe systems or door frames. This helmet greatly increases the budget in the purchase of tools by the blacksmith. But it increases income in the jobs that are done by increasing profits. It is the perfect helmet for complex jobs and provides great protection for blacksmiths.
This variable lens helps provide adequate worker clarity when using a soldering iron. This lens increases the welder’s field of view but has a disadvantage in reducing outside light. This is bad news is you can make mistakes in the welding process and have to do it from scratch. This is the worst thing that can happen to the blacksmith as it puts the person’s reputation at stake. But avoid neck injuries thanks to the fact that the lens does not have to be raised and lowered. The sensor is the most advanced.
This sensor is activated when an ultraviolet ray passes through it and has the mode when the weld grinds. This is to avoid removing and replacing the helmet to check the work being done. It does not have a digital panel or an adjustment knob for lens darkening. This lens has four sensors that increase the reliability of the product. The clarity time provided by this type of helmet is one of the longest. This avoids glare towards the soldering iron as the glass is bathed in a special liquid. The mask is security.
Technological Advances In Welding Helmets
In general, welding helmets are divided into categories: passive helmets or auto-darkening helmets.
Passive welding helmets have dark lenses, which are not changed or adjusted; they are fixed. Also, the person must nod with the helmet to start welding when using this type of helmet.
On the other hand, the helmet with automatic darkening is easier to use and with advantages. In the task of raising and lowering the helmet frequently when using the passive helmet, this helmet saves you the task. It has automatic sensors that darken the lens when they detect the arc when welding.
Within the category of helmets with automatic darkening, there are some with the option of fixed and variable shade. On helmets with a fixed shadow, this is darkened with a preset shadow. This option is ideal when the welder performs the same weld job multiple times. In the case of a helmet with variable shade, the lens has the capacity of several shades. The welder has the freedom to choose the most suitable for the job he is doing.
Also, these helmets have different ways of working. Some can adjust the tint of the lens for grinding or plasma cutting. These functions multiply the automatic darkening helmet, being useful not only for one type of work but also for others.
All welding helmet equipment today has newer technology and much more extensive amenities. They are helping to improve the person who welds in their productivity and safety comfort when working. Among the improvements in the hull structure, arc tracking, and more. The technological advances that have been put into the welding helmet will be described below:
Welding Arc Tracking
The arc welding operation is known to be part of constant welding work. It is very important for this reason, using the welding helmet to protect the eyes. Now, there is a new technology incorporated into the helmet lens. This new feature tracks arc time while people are welding. When it does, it collects all the information. This can be used so that the welder or the company can determine the time spent welding during the stipulated time. The information given by this new function can be used to calculate production and work efficiency, and thus identify if it requires training opportunities.
This new modality in the helmet also contains a digital clock with a display. This offers the welder the possibility to set the alarm or timer to keep track of his daily activities. Also, it serves to measure the time of an upcoming meeting or break. It is ideal for reminders.
This new technology is useful many times. It is intended to provide the welder with multiple functions for your use and convenience. This new resource is not a bad idea since. The welder remains with the helmet throughout the job. Giving you more options and items for you to use is beneficial. While the main reason to use the helmet is to protect yourself from any danger, it is also ideal with other built-in functions. Providing comfort and improvements when it is put on, you can make use of alarms and times. The welder’s job requires time and concentration when performing any type of welding. That is why it is interesting, when using new technologies, to optimize your time and space without having to press buttons since some functions are automatic, such as the welding arc.
Better Polishing Options
When welding work is carried out, the polishing process is largely very important and also time-consuming. In the technological advances of welding helmets, there is the grinding mode. It is an ideal choice when grinding as cleaning after welding. This is based on an external grinding control, by pressing a button or flipping a switch, the helmet is placed in mode. The lens is then adjusted, helping to improve visibility, production, and safety. This option does not require you to remove your helmet to make this adjustment.
Other helmets can lift the auto-darkening lens, keeping the shield still down. Lifting this lens opens a clear polish shield under the lens itself. This provides the welder with a better view of the work area when performing critical polishing or modification work. It is important to clarify that you must wear safety glasses despite having this lens with transparent polishing protectors. If you use a welding helmet with this built-in polishing mode, you should look for the most convenient one. Now there are newly certified welding helmets of this type on the market that protect your head from high impacts.
Carrying out polishing work can be more comfortable with this option on the helmet. It helps to rectify and improve polishing with a special lens, without having to remove your helmet to put it on. However, the disadvantage it offers is that you do not have the same protection during work. You have to be extremely cautious and careful if you will use this type of welding helmet. Preferably, wear protective glasses before polishing.
Harness Comfort
The harness provided by the welding helmet has several qualities provided by the company that distributes them. If you have a helmet and a harness with great comfort, it helps to do the jobs more efficiently. The welding helmet harness has to be designed to fit all skulls and faces. These helmets are used for more than three to four hours; the harness can reduce the weight of the blacksmith’s neck. If an uncomfortable harness is provided, there may be injury or work poorly performed by the welder.
Most harnesses have padding on the inside and straps where the mask pivots, reducing weight. The harness must be of good quality for adjusting the helmet’s angle and maintaining it throughout the weld. A harness is intended to distribute the helmet’s weight over the entire body and avoid strain on the neck muscles. To avoid tension in places of the neck or shoulders, since in this work, the entire upper body is used. The harness must be able to support the helmet and the weight of the lens or glass.
The helmet provides the main muscular problems for blacksmiths, Because of the thicker the lens, the more weight it will give to the mask. That is why harnesses are designed to help reduce weight. The shape of the harness can be unique if requested by the company that distributes them. In general, companies are responsible for distributing a very effective product in welding and comfort to customers. A standard does not set harness comfort only that neck tension elimination is met.
Final Words
The welding case is an essential protection and safety element for any welding job. These equipment are basic for preventing occupational risks for professional welders or industrial workers and other PPE, such as welding gloves, overalls, and aprons, masks, or hearing protectors, among others.
Within the catalog of facial protection elements for welding of any industrial hardware store, you will find different helmets, each with its characteristics and recommended uses.
Before concluding this short guide on protective equipment for welding jobs, it should be remembered that the prevention of occupational hazards in this industrial process requires a comprehensive team, which will depend on each job. Welding helmets are essential instruments to protect the operator’s vision in this work and guarantee their protection and safety. All welding face shields are equipped with an inactinic glass visor, which protects against harmful emissions from welding processes. The level of protection will depend on the shade of the glass, so it is vital to choose the right one for each task.
